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Fieldbus coupler /controller • 47

Fieldbus controller 750-842

3.2 Fieldbus controller 750-842

 

This chapter includes:

 

3.2.1

Description .....................................................................................

48

3.2.2

Hardware ........................................................................................

49

1.1.1.1

View.........................................................................................

49

1.1.1.2

Device supply ..........................................................................

50

1.1.1.3

Fieldbus connection .................................................................

51

1.1.1.4

Display elements......................................................................

51

1.1.1.5

Configuration and programming interface...............................

52

1.1.1.6

Operating mode switch ............................................................

52

1.1.1.7

Hardware address (MAC-ID) ..................................................

53

3.2.3

Operating system ............................................................................

54

1.1.1.8

Start-up ....................................................................................

54

1.1.1.9

PLC cycle.................................................................................

54

3.2.4

Process image .................................................................................

56

1.1.1.10

Example of a process input image ...........................................

57

1.1.1.11

Example of a process output image .........................................

58

1.1.1.12

Process data architecture for MODBUS/TCP .........................

59

3.2.5

Data exchange.................................................................................

65

1.1.1.13

Memory areas ..........................................................................

66

1.1.1.14

Addressing ...............................................................................

67

1.1.1.15

Data exchange between master and I/O modules ....................

70

1.1.1.16

Data exchange between PLC functionality (CPU) and I/O

 

 

modules....................................................................................

71

1.1.1.1Data exchange between master and PLC functionality (CPU) 72

1.1.1.17Common access of MODBUS master and PLC functionality to

 

outputs .....................................................................................

73

3.2.6

Starting up ETHERNET TCP/IP fieldbus nodes............................

75

1.1.1.18

Note the MAC-ID and establish the fieldbus node..................

75

1.1.1.19

Connecting PC and fieldbus node............................................

75

1.1.1.20

Determining IP addresses ........................................................

76

1.1.1.21

Allocating the IP address to the fieldbus node ........................

76

1.1.1.22

Testing the function of the fieldbus node ................................

79

1.1.1.23

Viewing the HTML pages .......................................................

80

3.2.7

Programming the PFC with WAGO-I/O-PRO 32 ..........................

82

1.1.1.24

WAGO-I/O-PRO 32 library elements for ETHERNET ..........

82

1.1.1.25

IEC 61131-3-Program transfer ................................................

84

3.2.8

LED Display ...................................................................................

87

1.1.1.26

Blink code................................................................................

87

1.1.1.27

Fieldbus status .........................................................................

88

1.1.1.28

Node status...............................................................................

88

1.1.1.29

Fault message via blink code from the I/O-LED .....................

90

1.1.1.30

Supply voltage status ...............................................................

91

3.2.9

Fault behavior .................................................................................

92

1.1.1.31

Fieldbus failure ........................................................................

92

1.1.1.32

Internal bus fault ......................................................................

92

3.2.10

Technical Data................................................................................

93

Modular I/O System

ETHERNET TCP/IP

48 • Fieldbus controller 750-842 Description

3.2.1Description

The programmable fieldbus controller 750-842 (short: PFC) combines the ETHERNET TCP/IP -functions of the fieldbus coupler 750-with that of a programmable logic control (PLC).

The application program is created with WAGO-I/O-PRO 32 in accordance with IEC 61131-3.

All input signals of the sensors are grouped in the controller. According to the IEC 61131-3 programming, process data treatment occurs locally in the PFC. The link results created in this manner can be put out directly to the actuators or transmitted to the higher ranking control system via the bus.

To be able to transmit process data via ETHERNET, the controller supports a number of network protocols. The process data exchange is made with the aid of the MODBUS/TCP protocol.

The programmer has the option to use function modules for programming clients and servers for all transport protocols (TCP, UDP, etc.) via a socket-API. He has access to all fieldbus and I/O data.

Once the ETHERNET TCP/IP fieldbus controller is connected, it detects all I/O modules connected to the node and produces a local process image on the basis of the detected modules. This can be a mixed arrangement of analog (word-by-word data exchange) and digital (bit-by-bit data exchange) modules. The local process image is subdivided into an input and an output data area.

The data of the analog modules is mapped into the process image in the order of their position after the bus coupler.

The bits of the digital modules are grouped to form words and also mapped into the process image once mapping of the analog modules is completed. Once the number of digital I/O’s exceeds 16 bits, the coupler automatically starts another word.

Information on configuration, status and the I/O data of the fieldbus node are stored in the fieldbus controller as HTML pages. These pages can be read via a conventional WEB browser.

Modular I/O System

ETHERNET TCP/IP

Fieldbus controller 750-842 49

Hardware

3.2.2Hardware

3.2.2.1View

 

ETHERNET

01

02

status

 

voltage supply

 

ON

A

 

 

 

-power jumper contacts

 

 

C

fieldbus

 

 

LINK

B

D

-system

connection

 

 

 

data contacts

TxD/RxD

 

 

RJ 45

24V 0V

 

 

ERROR

 

 

supply

 

 

 

 

24V

 

I/O

 

 

0V

 

+

+

 

 

USR

supply via

 

 

 

 

 

 

 

power jumper contacts

 

 

 

 

24V

 

 

-

-

 

 

50-842

 

 

0V

 

7

 

 

 

 

 

 

flap open

 

power jumper contacts

configuration and

mode switch

programming interface

 

Fig. 3-17: Fieldbus controller ETHERNET TCP/IP

g084200e

The fieldbus controller comprises of:

Device supply with internal system supply module for the system supply as well as power jumper contacts for the field supply via assembled I/O modules

Fieldbus interface with the bus connection

Display elements (LED’s) for status display of the operation, the bus communication, the operating voltages as well as for fault messages and diagnosis

Configuration and programming interface

Operating mode switch

Electronics for communication with the I/O modules (internal bus) and the fieldbus interface

Modular I/O System

ETHERNET TCP/IP

50 • Fieldbus controller 750-842 Hardware

3.2.2.2Device supply

The supply is via fed in via terminal blocks with CAGE CLAMP® connection. Device supply is intended for system supply and field side supply.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 3-18: Device supply

 

 

 

 

 

 

 

 

 

 

 

 

 

G034201e

The integrated internal system supply module generates the necessary voltage to supply the electronics and the connected I/O modules.

The fieldbus interface is supplied with electrically isolated voltage from the internal system supply module.

Modular I/O System

ETHERNET TCP/IP

Fieldbus controller 750-842 51

Hardware

3.2.2.3Fieldbus connection

Connection to the fieldbus is by a RJ45 connector. A category 5, shielded/unshielded twisted pair cable (S-UTP) with an impedance of 100 Ohm ± 15% is mandatory as a connecting line for the 10BaseT Interface. The connection point is physically lowered for the coupler/controller to fit in an 80 mm high switch box once connected.

The electrical isolation between the fieldbus system and the electronics is achieved by means of DC/DC converters and optocouplers in the fieldbus interface.

Contact

Signal

 

1

TD +

Transmit +

2

TD -

Transmit -

3

RD +

Receive +

4

 

free

5

 

free

6

RD -

Receive -

7

 

free

8

 

free

Fig. 3-19: RJ45-connector and RJ45 connector configuration

3.2.2.4Display elements

The operating condition of the fieldbus controller or node is displayed via light diodes (LED).

 

 

 

 

 

 

 

 

 

 

 

 

status

 

 

ETHERNET

 

01

 

02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

voltage supply

 

 

ON

A

 

 

 

 

 

 

 

 

-power jumper contacts

 

 

 

B

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINK

 

 

 

 

D

 

 

 

 

 

-system

 

 

TxD/RxD

 

24V

0V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ERROR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I/O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

+

 

 

 

 

 

 

 

 

 

USR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 3-20: Display elements 750-842

G012902e

 

 

 

 

 

 

 

LED

 

Color

Meaning

 

 

ON

 

green

Fieldbus initialization is correct

 

 

LINK

 

green

Link to a physical network exists

 

 

TxD/RxD

 

green

Data exchange taking place

 

 

ERROR

 

red

Error on the fieldbus

 

 

IO

 

red /green

The ’I/O’-LED indicates the operation of the node and signals faults

 

 

 

/ orange

encountered

 

 

USR

 

red /green

The ’USR’ LED can be selected by a user program in a programma-

 

 

 

/ orange

ble fieldbus controller

 

 

A

 

green

Status of the operating voltage – system

 

 

 

 

 

 

 

 

C

 

green

Status of the operating voltage – power jumper contacts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Modular I/O System

ETHERNET TCP/IP